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Machine Applications For Aluminum Alloy Bars

 

Machine Applications For Aluminum Alloy Bars

 

2011 (T3, T8)

2024- T351

6061- T651/ T6511 and 7075- T651

Surface FPM

Feed IN/REV

Surface FPM

Feed IN/REV

Surface FPM

Feed IN/REV

Threading

Pitch of Threads

200, 250, 325, 450

 

150, 200, 250, 300

 

100, 150, 200, 250

 

3-8, 9-15, 15-20, 21 & up

Cutoff

Width of Cut (in.)

700- 1100

.0035, .0040, .0040

450-550

.0030, .0035, .0040

300-450

.0025, .0030, .0040

1/8, 3/16, 1/4

Turret Knurling

Stock Diameter (in.)

Multi- Spindle

Single Spindle

.0125, .0145, .0190, .0195, .0205, .0215

450-550

.0125, .0145, .0190, .0195, .0205, .0215

300-450

.0125, .0145, .0190, .0195, .0205, .0215

1/4, 3/8, 1/2, 3/4, 1, 1 1/4

700- 1100

700- 1100

500-700

Counter-boring and Trepanning

Width of Cut (in.)

Multi- Spindle

Single Spindle

.0050, .0075, .0090, .0100, .0110

450-550

.0040, .0050, .0060, .0075, .0090

300-450

.003, .004, .005, .006, .007

3/8, 1/2, 3/4, 1, 1 1/4

700-800

700-1100

500-700

Thread Rolling

All Sizes

500-600

Spindle REV

500-600

Spindle REV

500-600

Spindle REV

20-29, 13-24, 12-22, 10-18

20-29, 13-24, 12-22, 10-18

20-29, 13-24, 12-22, 10-18

Cross Slide Knurling

Stock Diameter (in.)

Multi- Spindle

Single Spindle

.0025, .0033, .0045, .0060, .0075, .0095

450-550

.0025, .0033, .0045, .0060, .0075, .0095

300-450

.0025, .0033, .0045, .0060, .0075, .0095

1/4, 3/8, 1/2m 3/4, 1, 1 1/4

700- 1100

700-1100

500-700

Turning

Depth of Cut (in.)

Multi- Spindle

Single Spindle

0.012, .010, .008

Multi-Spindle

Single- Spindle

.010, .008, .006

Multi-Sprindle

Single-Spindle

.008, .006, .006

1/8,  1/4,  3/8

600

600- 1100

300-550

300-550

300-550

300-550

Forming

Width of Cut (in.)

Multi- Spindle

Single Spindle

.0035, .0030, .0025, .0020, .0015

450-550

.0030,.0025, .0015, .0010

300-450

.002, .002, .001, .001

1/8 - 1/4, 1/4- 1/2, 1/2- 3/4, 3/4- 1, 1-1 1/2

700-800

700- 1100

500-600

Shaving

Depth of Cut (in.)

700- 1100

.003, .002, .001

450-550

.0025, .0010, .0005

300-450

.0015, .001, .0005

.005, .010, .015

Twist Drilling

Diameter (in.)

Multi- Spindle

Single Spindle

.002, .004, .009, .014, .016 for the rest of the diameters

Multi-Spindle

Single- Spindle

.002, .004, .008, .011, .013 for the rest of the diameters

300

.0015, .0030, .0050, .0070, .0090, .0100 for the rest of the diameters

1/32, 1/16, 1/8, 1/4, 3/8, 1/2, 3/4, 1, 1 1/4, 1 1/2, 1 3/4, 2

400

Less than 1 in.: 600

350

less than 1 ½ in: 500

1-1 ½ in: 550

Over 1 ½ in: 450

Over 1 ½ in: 450

Half Round Drilling

Diameter (in.)

600, 600, 550

.005- .008, .008- .012, .012- .020

450-550

.004-.007, .008-.010, .012-.014

250-350

.003-.006, .007-.009, .010-.012

3/32- 3/8, 3/8- 3/4, 3/4- 1 1/4

Reaming

Diameter (in.)

600 - 450

.007-.010, .010- .020

500-450

.007-.010, .010- .020

300-250

.007-.010, .010- .020

-0.13

0.13

Taper Reaming

ALL SIZES

300- 500

.002- .005

300-500

.002-.005

300-450

.002- .005

Tapping

Pitch of Threads

50-75, 90- 125, 125- 150, 150- 200

 

50-75, 90-125, 125-150, 150-200

 

50-75, 90-125, 125-150, 150-200

 

3-8, 9- 15, 16- 24, 25 & up

                     
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